Dry cell and battery thereof.



c. F. uRGESs.

DRY CELL AND BATTERY THEREOF.

APPLICATION vf lLED MAY 28. |915) 1 ,1 88,408. Pra-tented J ung 27,1916.-

- Arm/Mfrs UNITED s'rArEs PATENT OFFICE.

'CHARLES E. BU'ItGEss-or MADISON, wIscNs'IN, AssIeNoR To er. BURGEss mnoanroninsh conronArIoN or .wIscoNsIE DRY CELL AND BATTERY THEREUF.

Application filed vMay 28, 1915. Serial N o. 30,963.

tion of the invention, such as will enable.

others skilled in the art to which itappei`- tains to make and use the same.

The present invention relates to dry cells suitable for use in flash lights and battery.

hand lamps, and relates more particularly to adjunctswhereby the cells are protected from mechanical injury and are safeguarded in many ways, and whereby the danger of short-circuiting is lessened 'and a Y convenient and effective grouping of the cells into batteries is made possible.

ydry'cells as ordinarily constructed, the carbon or electronegative electrode extends through a v4pitch seal at thetop ofthe cell, and carries a brass cap to which electrical connection may be made either by pressure contactV or `by soldering. This is a fragile construction because'the carbon rod isitself vrelatively weak, and the vpitch. seal is brittle andv easily broken, resulting in leakage of the'electrolyte or drying out of the active battery material. It sometimes` happens that when the cells are dropped or otherwise abused, the carbon electrode will be' forced down throughLthe pitch seal,

the base of the lamp thereby destrqyingthe effectivenesseof the seal and otherwise impairing the cell. This may happen when the cell is used 'in a hand.

lampl and is squeezed too tightly between bulb and the screw cap with which such devices arecommonly provided. There is also a tendency for lthe seal to be pushed upward because .of the generating of gases' in the cell while in action, or even when on the shelf, and such a movement. of the pitch seal. will-permit salts, and eventuall destruction of the ce It is the object ofthe present invention to provide a .cell in which. the causes of will result in 1 early failure above set Aforth are in' large measure removed, and in which various otherv 'fadvantages are insured, more particularly with reference to -convenience inl handling' and in assembly'into groups .or batteries..

Specication of Letters Patent.

Patented June 27,1916.

To `attainthese objects, I Ymake use of a metal collar or cap slipped on over the zinc electrode of the celll but insulated therefrom,

and I arrange this cap so that connection may be made therethrough to the carbon oi' lelectronegative element' of the cell, as

hereinafter explained more at length. This arrangement vprotects the pitch seal, insures good connection with .the carbon electrode, facilitates assembly, and is in-'Inany ways advantageousl as. hereinafter set f0rth,`or apparent to those skilled in this-art.

is a sectional elevation through a cell provided with a metal cap soldered to the terminal of the carbon electrode.. Fig. 2 -illustrates a modicationywherein the metal cap is not soldered to the carbon terminal but is elastic enough to move intocontact therewith under pressure. Fig. jshows one way of grouping such -cells end to end,4 as for use in a hand lamp.' Fig. 4 shows the. cells arranged side by'side and connected4 in series. Fig. 5 shows the cells held in spring clips through which connection is made. Fig; 6 sfa top view of the arrange. ment shown inF ig. 5,

In the accompanying drawings, Figure 1 In Fig. 1, the cell comprises acarbon rodl v 41 provided at its topwitlra brass cap 2 squeezed on the carbon rod in usual man# -ner'to serve as a terminal for contact detrode, of the cell ,but also as'a container forA the other elements.' Abovevth'e electrolyte paste L.lis an air space Vor porous separatorV 6 to takev care of gases developed in the cell, and above this is the usual pitchseal 7, the

.top of which may be substantially-flush with the edgeaof thezinc electrode, with the brass cap 2 projecting slightlyabove the pitch. 'The foregoing elements may vary In detail, but'it is with cells of this general character. that my invention has'been used to best advantage. i p

Inaccordance. with the present invention, I inclosega partv or all'of'the zinc container in a wrapping-8 of paper, `or equivalent sulating vinaterial, and overv this wrapping I slin` ametal cap 9. This metal cap may be.`

iin

Q y insegne of thin sheet brass shaped in the form of a cup, and preferably is of such size that when forced over the top of the cell it Will frictionally engage the paper wrapping and grip it tightly. l prefer that the paper wrapping shall be folded in over` the edge of the zinc container or electrode, about as shown in Fig. 1, so that the edge of the zinc or irregularities thereon may not come into contact with the brass cap. Preferably, a paraned paper washer, 10, or equivalent insulating material, lines'the cup to assist in preventing short-circuit or leakage to the cap. rihe paper wrapping may extend down the entire length of the Zinc container and may be folded over or crimped to coverupthe bottom of the can, though it lis often desirable to perforate the paper at about the dotted line 11 so that the lowerportion of the wrapping may be stripped o to give access to the zinc beneath.

in the modification shown in Figi 1', there' is a hole through the cap 9 4at its center ,through which a drop of solder l2 may be introduced to permanently connect the cap to the carbon electrode.

Y With the arrangment above described, the cells can be handled in the factory without the same danger of short-circuiting as is found with ordinary types of cells. rlhe paper wrapping 8 may be waterproofed be-. fore being applied to the-zine, but l prefer to waterproof itafter ther-.device has been completely assembled, as above described,

for in that condition the complete cell can be dipped into melted paran, thereby not `only making the entire' paper wrapping waterproof and increasing its insulatlng characteristics, but also giving to the metal cap 9 a thin coating advantageous in preventing tarnishing and similarl deterioration. The dipping in hot paralin has a tendency to soften the pitch seal 7 because ofthe heat, but this is`advantageous rather than otherwise, for if-the pitch melts or softens suciently, itk will become attached to the adjacent paper and, thereby stien and strengthen the seal asa whole. The hot paraiiin runs up by capillarity under cap 9,v and at a proper temperature a thorough impregnation' ofthe'paper and a thorough coating of the entire cell is possible. This cannot be done with the ordinary cell be` cause of the danger of softening or melting the pitch seal.

' l Although the metal cap .is held in place Aarray reason the pressure inside the cell should become too high. Itcan move upward a little to relieve excess pressure without moving the carbon rod because the cap is thin and somewhat exible; but whether the .carbonrod does or does not move when the 'tubeV 13 of pasteboard or the like.

excess pressure forces the cap upward, the cell does not become unsealed in a practical sense, forthe electrolyte cannot escape and substantial evaporation cannot occur. ln other words, the volume of the cell may increase in an emergency and the cell will remain in good condition, and be able to continue in use for substantially its normal li e.

The waterproofed paper Wrapping, particularly if it covers substantially the entire surface of the zinc container, prevents leakage of the cell contents when the zinc has` become perforated or corroded either because of normal use or because of some imperfection in the cell permitting local action, and the paperthereby prevents corrosion of the metal casing in which such cells are often used, and also prevents evaporation and drying out of the cell, and is of Value in the factory while the cells are being handled or assembled into batteries or are in storage. lt is easy to solder an electrical connection to the metal cap 9, easier than if the connection were to be made to the Vterminal cap 2, and the cap 9 covers up the pitch Iand holds it and the other sealing compound in'place.l Electrical vconnection can be made to the zinc, as through a perv foration in the paper wrapping, or by soldering to the zinc-after locally stripping off the paper. By stripping away the paper wrapping below the line 11 of perforation, as when the cells are to be assembled into batteries, the lower part of the zinc shell becomes exposed, as shown in Fig. 2, and is available for completingconnections to the cell.

ln the 'modification illustrated in Fig. 2,' wherein the parts are numbered to correspond with Fig. 1, the metal cap 9', though it may have a central hole, has no soldered connection with the carbonl rod, but is crowded on to the cell only far enough to bring it close to the rod cap 2, but without touching. By making the cap of thin material, as of sheet brass, the 4flexibility of the metal will permit it to move down under end pressure, applied as indicated by thel arrow, into contact with cap. 2, and therefore into electrical connection with the carbon rod. This'Y connection may be permanent or but temporary,`depending on the flexibility and thickness of cap 9 and the uses to which the cell is to be put.

In assembling into batteries the cell illustrated in Fig. 2, or the cell of Fig. 1, after stripping awaypthe paper below line l1, l may place them end to end, as shown in Fig. 3, or 'sideby side, as shown/in Fig. 4. ln using themv end to end, as shown in Fig. 3, particularly when using them in a hand lamp of the general character disclosed in that figure, I'prefer to inclose the cells in a The ' thrust of spring 14 in the bottom 'of lthe i hand lamp 'maintains connection throughout the series, whether two or morecells are used, but I preferto solder the zinc of one cell to the metal "cap 9 of the next, as indicated at 15, for this reduces the contact resistance between the cells and overcomes the dangerof open-circuiting through corroslon,

V'and in dealing with the small voltages here under consideration, these are important factors in the efficient operation of the hand lam Vilben the cells areto be arranged side by sideV for series connection, I arrange the exposed zinc bottom of one cell adjacent to the' metal cap of the next, land I connect the zincto the cap either by simple contact or by means of a drop of solder 16 applied to their adjacent sides, or I may use other special means 'for connecting, as explained hereinafter in connection with Figs. 5 and Yto 6. With this arrangement, as shown in Fig. 4, an L-shaped metal strip 17 may be soldered to one metal capI and a yielding metal` strip 18 of usual form may be solderedl to the exposed zinc bottom of the cell next adjacent, and a thin strip 19 of ber or the like may be inserted between the upper-por?. tions of the two cells to prevent them from making contact `andthus shortcircuiting, and the battery thus 'assembled may be placed in a suitable container or carton and is ready vfor use in the well known type ofl electric flash light.

the arrangement shown in Figs. 5 and 6, the cells are slipped into spring clips such as are used for holding fuses. The upper` metal clips 20 and 21 may be connected with the circuitto be supplied with current from the battery, and the lower clips 22 and 23 may be connected together to form a crossconnection, it being understood that these clips are permanently mounted on somesort of a supporting wall indicated diagrammatically in Fig. 6. -The cell inserted be-- tween clips 20 and 2 2 has its naked zinc bottom 5 contacting'with clips 20, audits metal shell 9lcontacting with clips 22, and the adjacent cell has the reverse arrange-l ment so that thecells may act in series. It will be understood that any desired number of cells can thus be arranged side by side in series connection to give a battery 'of the desired voltage. In case any cell becomes Aimpaired or exhausted, it can be slipped Vout of its clips and replaced by a fresh cell, and there is no occasion for making -or breaking'. Aany soldered connections, and the arrangetric'ally. connecting the cap'to'the terminal of the "carbon electrode; substantially. as 1:35

' those skilled in the art. v

'I claim: Y' v ment, and a metal cap-which is slippedy over ysaid vzinc element and p ermanently'jn'sulated electronegative element -of said cell andV ting over said insulation andelectrically advantages, as will be understood by I "described Y y v10;r- .'a'battery comprising a plurality of 1 A drybattery cell having a zinc e'le-` ment and permanently insulated therefrom,

said cap being electrically-'connected with the carbon element, substantially as described. W.

3. A dry battery cell having a zinc element, a metal cap slipped 'over saidv element .and permanently insulated therefrom and means connecting said cap with the carbon" element of the cell. 4.- A dry battery cell having a perforate metal cap slipped over and insulatedv from the zinc element and a soldered connection between said cap and the terminal of the carbon element of the cell. l5. A dry battery cell having a zinc elecvtrode with an end. portion permanently iur sulated, a metal cap inclosing said insulated end portion of the zinc electrode, said capbeing held from free longitudinal movement by-frictional engagement lwith said insulated end portion and establishing electrical connection with the carbon electrode, substantially as described. f l 6. Thecombination ofa dry cell, an in* sulating covering for a part'at least of the zinc element of said cell, a metal cap snugly ittin over said insulation, said cap making electrical connection' with the carbonor v servingV as a cell terminal.

7 The combination of a dry cell, an^ in# lsulating covering for a part only of the zinc element of said cell, a metalgcap tightly tconnected with the carbon-element of said cell, a portion of said'zinc electrode outside of said .cap 'being exposed for electrical con# 8. Thecombination 'vof'aidry cell,a paper ch. 11a-,vm a netal'V cap slipped over 1" msulatml]v om the` zinc 'element but to .the-carbon element,- Vtlie 1 80.

A11e wrapping about the upper -part at least ofv 30 dry cells' each having` a one end of the cell Zinc element but connected with the carbon element, the cells being connected in serles lo with the metal cap of one cell contacting with an exposed portion of the zinc electrode of an adjacent cell 5 substantially as described.

zinc element but connected with the carbon element, the cells being arranged in series with the metal cap of one cell soldered to' with the other end of the next cell.

14C. A Ybattery comprising a plurality of. 'metal cap inclosing f exposed portion of the zinc electrode Licence one end of the cell. and insulated from the zinc element but connected with the carbon element, the cells being arranged -side by side and connected in series with the .metal cap of one cell contacting directly with3 an ci an adj acent' cell.

15. A battery comprising a plurality of dry cells each having aJ metalcap inclosing one end of the cell and insulated from the zinc element but connected with the carbon element, the cells being arranged side hy side and connected in series with the metal cap of one cell soldered tothe zinc element of the next cell.

16. A battery comprising a plurality er dry cells each having a metal cap slippedover and insulated from the zincA element but connected with the carbon elementa said cells being connected in series with the rnetal cap atene end of the series of cells? the `other terminal ofthe battery being clannected to the zinc electrode at the' opposite 1n testimony whereof ll ax Iny signature.

crinanns rgfnnaenss. 

